The following research report contains market research, analysis, statistics and business intelligence relating to research on Apparel Industry In Mexico. 
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ABSTRACT Many misperceptions still exist on the topic of the North American Free Trade agreement. One of them seems to be that trade in apparel and textiles is a one way street from Mexico to the United States, just as it is from Asia. The facts show this is not the case. Exports to Mexico from the United States of textile/apparel products and textile mill products are booming. Many maquila cutting and sewing plants in Mexico are now fed with fabric produced in the United States supporting U.S. jobs. Instead of sinking the U.S. textile industry, NAFTA has provided a lifeline to survive in the face of Asian imports, which usually contain no U.S. inputs. End Summary.
2. Even though the economic fundamentals of producing garments in Mexico are very attractive, most U.S. firms have supplied their Mexican plants since NAFTA with U.S. made fabric. While most finished textile goods imported from Asia contain no U.S. inputs, most textile products from Mexico entering the United States contain significant amounts, if not 100 percent U.S. made material. Also, many of the investment dollars spent on new plants and equipment in Mexico by textile firms came back to the United States in the form of capital goods purchases. Purchases by Mexico of U.S. textile-manufacturing equipment including cutting, sewing and weaving machines buoyed this industry, whose woes in the early nineties could also be traced to low cost apparel imports from the Far East. The same could not be said of U.S. plant investments in Asia.
3. Textile and apparel trade with Mexico has grown along product category lines. Goods, such as commercial carpets which are heavy and difficult to ship, are usually made closer to the end user. These goods do not figure prominently in U.S./Mexico trade statistics. Interior consumer products, such as draperies require more sewing and are therefore, produced abroad in greater volumes. Synthetic garments have a higher labor component still, and so trade in this area is more fluid. However, spinning synthetic yarn and weaving fabric from it is highly automated and can be competitively produced in the States. It is in this category of garments that the NAFTA partnership with Mexico has taken trade away from Asia, while keeping mills humming in the States. Spun apparel products from cotton or wool require additional labor in making the fabric, which boosts the cost. Yet, even in this category of apparel, trade flows have favored Mexico over the Far East. It should be pointed out that this kind of trade still has a beneficial effect on the U.S. economy when compared with sourcing from Asia. The reason is that these Mexican plants pull in a host of goods and services from the United States including textile machinery, mill supplies, fashion design, management services, etc. Comparable goods purchased from Asia contain far less collateral benefit for U.S. firms.
4. In 1995, Mexico overtook China as the number one source of garment imports to the United States. Today, Mexico is still widening its lead position with about 15.4 percent of the U.S. apparel market. This sourcing shift back to North America has been good news for U.S. textile companies. More than 80 percent of finished Mexican textile products are assembled with fabric made in the United States. Since 1995, U.S. apparel exports to Mexico, largely in the form of cut pieces for assembly, more than doubled. U.S. exports of apparel products to Mexico in 1995 were 1.2 billion dollars. By 1999, these exports had reached 2.9 billion dollars.
5. Leaders of the U.S. textile companies now point to NAFTA as promoting a renaissance in this industry. In the six years after NAFTA, states with big apparel and textile producing industries, such as South Carolina, Tennessee, Georgia, and North Carolina substantially increased exports to Mexico.
1993-1999 Apparel/Textile export growth to Mexico:
South Carolina 4713 percent Tennessee 1807 percent Georgia 1058 percent North Carolina 220 percent
1993-1999 Textile Mill Products export growth to Mexico:
Tennessee 1526 percent South Carolina 738 percent North Carolina 418 percent Georgia 215 percent
Even States that did not have a traditional base in textiles benefited. A good example is Pennsylvania. Textile/Apparel products and Textile Mill products exports from the state to Mexico, in the same six-year period grew 101 and 122 percent respectively. Colorado, to point to another example, experienced 184 percent growth in their Textile/Apparel exports to Mexico and a robust 331 percent growth in Textile Mill products to Mexico over this period. Compare these figures with total Colorado State export growth to Mexico of 112 percent.
Recently, Commercial Officers from the U.S. Embassy in Mexico City visited a post-NAFTA maquila industrial park devoted to apparel production and export. The park, located an hour south of Mexico City in the State of Morelos, is known locally as Apparel City (in Spanish, Ciudad de la Confeccion). It was a collaboration of seven U.S., Canadian and Mexican firms. Each plant tends to focus on just one or two types of products such as lingerie, swimwear, or men's dress slacks. The park currently employs about 3000 people and the average plant size is approximately 8000 square meters. The park was designed with land for future expansion. Park management expects growth, either through additional investments by the current companies or through new companies locating there.
7. The plant in the park that we toured was new and well equipped. It was clean, well lighted, air-conditioned, and a public address system pumped out popular music. A computerized cutting machine neatly sliced 32 layers of U.S.-made wool/poly worsted fabric at a time. Some 42 separate sewing operations later, men's dress slacks--complete with sales tags--were ready to hang on the rack in a U.S. department store. Company officials said that the average base wage is about 10 dollars per day (95 pesos) which, they pointed out, is approximately two-and-a-half times greater than the official minimum wage of about four dollars (37.90 pesos) per day. Many workers apparently take home considerably more when incentive pay is taken into account. Since the companies have a significant demand for workers with the necessary skills, the park has its own training center. They were also in the process of opening a day care facility for the children of employees to accommodate over 300 children.
8. It is impossible to say if Apparel City is representative of textile maquila facilities in Mexico, but we do know that there are many such plants. In the first five years after NAFTA the number of maquila plants producing textiles and apparel jumped from 520 to almost 1,200. They are located throughout central Mexico, and the coastal and border regions.
9. The increase in trade has not come without risks. Companies that ship goods to and from locations in Mexico must take various measures to avoid falling victim to highway piracy. In fact, several of the U.S. companies we interviewed with operations in Mexico have been touched by crime in the recent past. One company has 30 to 40 trucks per week running back and forth from a location in central Mexico to the U.S. border. The trucks are typically full in both directions. With so many trucks moving without incident over a period of time, company representatives now feel that they had become complacent and were lax on security measures. Their company policy was to not drive their trucks at night but this rule was not always followed. One night in January hijackers posing as police officers stopped a convoy of three of their trucks. The company's unarmed security chase car was detained away from the trucks, and the trucks laden with over half a million dollars in finished, name-brand jeans, were driven off into the night. Eventually, over 90 percent of the cargo was recovered, but other companies are not so lucky. Counter-crime measures increase the cost of doing business and there may come a point where U.S. companies will feel it is not worth the risk.
10. The final chapter has not been written on U.S./Mexico textile trade. Global competition has redefined the nature of the business. It is clear that NAFTA has breathed new life into the North American textile sector, but there is continual pressure to innovate, reduce costs and streamline. For example, U.S. companies are exploring the complete vertical integration of operations in Mexico from polyester chips to finished garment. This would cut into some of the U.S. textile export gains to Mexico achieved thusfar through NAFTA. Also, highway piracy may frustrate further business in Mexico in this sector. Nevertheless, NAFTA has given the U.S. textile industry new legs to compete with Asian, particularly Chinese, firms that should carry this sector for a long time to come.
11. The Commercial Service of the U.S. Embassy is available to assist U.S. companies interested exporting their textiles, mill products or related services to Mexico, by providing background information, counseling, market research and introductions to prospective Mexican buyers.
Embassy Contact: Gregory Taevs, Commercial Attache Fax:(525) 535-1139, Phone (525) 140-2645 e-mail: gregory.taevs@mail.doc.gov DISCLAIMER Information in this report relies on sources including Government Publications, Opinions of industry experts and other public sources. Infomat can accept no responsibility for the accuracy or completeness of such information or for loss or damage caused by any use thereof. All prices subject to change without notice. |
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Published: 2006 August Market: Mens Womens Childrens Region: Mexico Industry: Apparel Pages: 45 Delivery: 7-12 Business Days SKU: infre0000232 |